Description
High-Efficiency FRP Venturi Scrubber Manufacturer in Gujarat
Nikunj Fibre Glass is an established manufacturer of industrial FRP Venturi Scrubbers based in Vapi, Gujarat. Specifically designed for high-energy particulate removal, sticky chemical dust capture, and simultaneous acid gas absorption, our venturi scrubbers excel where standard packed bed columns would suffer from clogging or plugging.
Featuring an aerodynamically contoured converging section, throat, and diverging diffuser fabricated from thick, abrasion-resistant Vinyl Ester resin with silicon carbide / ceramic linings, our FRP venturi scrubbers deliver superior collection efficiency for submicron particles down to 0.5 microns.
Key Features & Advantages
- Submicron Particulate Collection: High gas velocity in the venturi throat atomizes scrubbing liquid into millions of micro-droplets, capturing fine dust particles.
- Non-Clogging Operation: Open-throat design prevents solids accumulation, making it ideal for particulate-laden and sticky gas streams.
- Cyclonic Droplet Separator: Tangential cyclonic separator chamber efficiently separates scrubbing slurry from clean gas.
- Adjustable Throat Available: Optional variable throat dampers to maintain constant pressure drop during fluctuating gas volumes.
- Severe Corrosion & Abrasion Resistance: Premium vinyl ester composite laminate reinforced with abrasion-resistant ceramic/silica fillers.
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Gas Flow Capacity | 1,000 CFM to 40,000 CFM (1,700 to 68,000 m³/hr) |
| Pressure Drop | 150 mm WG to 1,200 mm WG (customizable) |
| Particulate Efficiency | 99%+ down to 1 micron; 95%+ down to 0.5 micron |
| Construction Material | Vinyl Ester FRP with Silicon Carbide abrasion barrier |
| Separator Type | FRP Cyclonic Droplet Separator / Chevron Demister |
| Operating Temperature | Up to 120°C (with initial quenching section) |
Industrial Applications
- ✅ Chemical Kilns & Calciners: Capture of fine mineral dust and acidic flue gases.
- ✅ Incinerators & Waste-to-Energy: Flue gas cleaning containing fly ash, dioxins, and acid mist.
- ✅ Foundries & Metal Melting: Metal oxide fumes, flux fumes, and foundry sand dust scrubbing.
- ✅ Fertilizer & Phosphate Plants: Fluoride fume capture and fine ammonium phosphate dust recovery.
Frequently Asked Questions (FAQ)
Q1: Why choose an FRP Venturi Scrubber over a bag filter?
FRP Venturi Scrubbers handle moist, hot, and corrosive chemical streams that would immediately blind or destroy fabric filter bags.
Q2: How does the cyclonic separator work?
The gas-liquid mixture enters the cyclonic chamber tangentially; centrifugal force throws liquid droplets and captured dust to the wall, draining into the sump while clean gas exits vertically.
