Description
Industrial HDPE Nutsche Filter Manufacturer in Gujarat
Nikunj Fibre Glass is a leading manufacturer and supplier of HDPE Nutsche Filters (High-Density Polyethylene Vacuum Filtration Units) based in Vapi, Gujarat. Designed specifically for batch solid-liquid separation involving corrosive chemical slurries, concentrated acids, and pharmaceutical intermediates, our HDPE Nutsche filters deliver unmatched chemical inertness, high vacuum stability, and easy cake harvesting.
Fabricated from heavy-gauge virgin PE-100 plates with precision CNC-drilled perforated filter support plates, our Nutsche filters operate under full vacuum (-760 mm Hg) without risk of chemical corrosion or contamination of high-purity chemicals.
Key Features & Advantages
- Chemical & Acid Proof: 100% immune to hydrochloric acid, hydrofluoric acid, caustic washes, and organic precipitates.
- Precision CNC Perforated Filter Bed: Heavy-duty perforated HDPE plate provides uniform filtrate suction across the entire filter cloth surface.
- Full Vacuum Certified: Heavy-walled cylindrical construction engineered to operate under continuous deep vacuum without wall deformation.
- Quick-Opening Top Cover: Domed top cover secured with quick-acting swing eye-bolts allows rapid cake discharge and cloth replacement.
- Wash Spray Distribution: Integrated top spray nozzles ensure complete, uniform cake washing with minimal wash solvent consumption.
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Filter Diameters | 400 mm to 2,000 mm (16″ to 80″ diameter) |
| Filtration Area | 0.15 m² to 3.5 m² |
| Operating Vacuum | Full Vacuum (-760 mm Hg) to +0.5 bar positive pressure |
| Material Grade | 100% Virgin HDPE (PE-100 Black / Natural) |
| Filter Media Compatibility | PP woven cloth, PTFE cloth, Cotton filter bags, SS316 wire mesh |
| Cake Discharge | Manual top scoop, side discharge door, or detachable bottom head |
Industrial Applications
- ✅ Chemical Manufacturing & Dyes: Isolation and washing of acidic dye pigments and organic intermediates.
- ✅ Bulk Drugs & Pharmaceuticals: Vacuum cake filtration of active ingredients and crystal compounds.
- ✅ Agrochemicals & Fine Chemicals: Separation of pesticide active ingredients and catalytic precipitates.
Frequently Asked Questions (FAQ)
Q1: What filter cloths are compatible with HDPE Nutsche filters?
Polypropylene (PP) and PTFE woven cloths ranging from 1 micron to 100 microns are ideal and can be clamped securely with our perimeter clamp rings.
Q2: Can the filter be moved around the plant?
Yes, we supply mobile skid-mounted HDPE Nutsche filters equipped with heavy-duty PU castor wheels and stainless steel foot brakes.
