Description
High-Efficiency FRP Wet Scrubber Manufacturer in Gujarat
Nikunj Fibre Glass is a distinguished designer and manufacturer of FRP Scrubbers (Fiberglass Packed Bed Wet Scrubbers & Fume Extraction Systems) based in Vapi, Gujarat. Specifically engineered to capture and neutralize toxic chemical gases, acidic fumes, odorous vapors, and particulate emissions, our FRP scrubbers deliver superior air pollution control achieving up to 99.5% gas absorption efficiency.
Built with premium-grade Vinyl Ester and Isophthalic resin laminates, our scrubber towers withstand harsh chemical scrubbing liquors such as caustic soda (NaOH), dilute sulfuric acid, sodium hypochlorite, and hydrogen peroxide without material degradation.
Key Features & Advantages
- High Absorption Efficiency: Engineered packing bed depth and liquid-to-gas ratio (L/G) guarantee over 99% gas removal.
- Monolithic FRP Construction: Seamless fiberglass structure resists both inner chemical corrosion and external weathering.
- Integrated Spray Nozzle Headers: Non-clogging spiral PP/PVDF spray nozzles provide uniform scrubbing liquid distribution.
- High-Efficiency Mist Eliminators: Chevron baffle blade and polypropylene mesh pad mist eliminators eliminate droplet carryover.
- Custom Instrumentation: Accommodates pH sensors, differential pressure transmitters, liquid level controllers, and automated chemical dosing.
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Design Capacity | 500 CFM to 50,000 CFM (850 to 85,000 m³/hr) |
| Column Diameter & Height | Diameter 300 mm to 4,000 mm | Height up to 18 meters |
| Tower Material | FRP (Vinyl Ester / Isophthalic Resin) with UV barrier |
| Packing Media | PP / PVDF Pall Rings, Raschig Rings, Tellerettes (25 mm to 50 mm) |
| Mist Eliminator | PP Chevron Vane / Knitted Mesh Pad (Demister) |
| Removal Efficiency | 98% to 99.5% pollutant removal efficiency |
| Design Codes | BS 4994, ASME RTP-1, CPCB / GPCB guidelines |
Industrial Applications
- ✅ Chemical Synthesis & Bulk Drug Plants: Neutralization of HCl, Chlorine, HBr, and Ammonia vapors.
- ✅ Steel Pickling & Galvanizing: Acid fume capture from hydrochloric and sulfuric pickling tanks.
- ✅ Electroplating & Anodizing: Chromic acid, cyanide, and nitric acid mist scrubbing.
- ✅ Pesticides & Agrochemicals: Odor destruction, solvent vapor scrubbers, and sulfur compound neutralization.
- ✅ Wastewater Treatment (ETP): H2S (Hydrogen Sulfide) and Mercaptan odor control scrubbers.
Why Choose Nikunj Fibre Glass FRP Scrubbers?
From process design, mass-transfer calculations, CFD airflow modeling to turnkey installation, Nikunj Fibre Glass is the preferred partner for environmental compliance across Vapi GIDC, Ankleshwar, Dahej PCPIR, Surat, and Ahmedabad.
Frequently Asked Questions (FAQ)
Q1: What chemicals can be scrubbed using an FRP packed bed tower?
FRP scrubbers effectively handle Hydrochloric Acid (HCl), Chlorine (Cl2), Sulfur Dioxide (SO2), Nitrogen Oxides (NOx), Ammonia (NH3), and Hydrogen Sulfide (H2S).
Q2: Does Nikunj Fibre Glass provide complete scrubbing systems including piping and pumps?
Yes, we provide complete turnkey packages including FRP scrubber column, recirculation pumps, chemical dosing systems, FRP ducting, FRP blower, and exhaust stack.
