Description
Industrial HDPE Wet Scrubber System Manufacturer in Gujarat
Nikunj Fibre Glass is a premier manufacturer and supplier of HDPE Scrubbers (High-Density Polyethylene Packed Bed Wet Scrubbers) based in Vapi, Gujarat. Specifically engineered for the capture, absorption, and neutralization of corrosive chemical vapors, acidic fumes, and water-soluble process gases, our HDPE scrubbers deliver air pollution control efficiencies exceeding 99%.
Manufactured using seamless spiral extrusion winding technology per DVS 2205, our scrubber columns feature continuous, monolithic polyethylene cylinder walls that eliminate weld seam stress cracking and guarantee decades of leak-free air pollution abatement.
Key Features & Advantages
- Superior Acid Gas Absorption: Highly efficient removal of Hydrochloric Acid (HCl), Chlorine (Cl2), Hydrofluoric Acid (HF), and Ammonia (NH3) vapors.
- Seamless Spiral Column Construction: Continuous extrusion-wound cylindrical body provides uniform structural strength and zero leakage.
- High-Efficiency Random Packing Bed: Packed with PP or PVDF Pall rings and Tellerette packing that provide immense gas-liquid contact surface area.
- Integrated High-Flow Spray Headers: Non-clogging full-cone and spiral spray nozzles ensure complete, uniform wetting of the packing media.
- Integrated Liquid Recirculation Sump: Monolithic base reservoir with chemical pump suction, drain, overflow, and automated pH control sensor ports.
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Airflow Capacity | 500 CFM to 40,000 CFM (850 to 68,000 m³/hr) |
| Column Diameter & Height | Diameter 400 mm to 3,500 mm | Height up to 14 meters |
| Material of Construction | Virgin High Density Polyethylene (PE-100 Black UV Stabilized) |
| Packing Media | Polypropylene (PP) / PVDF Pall Rings, Saddles (25 mm / 38 mm / 50 mm) |
| Mist Eliminator | PP Multi-blade Chevron Demister / Knitted Mesh Pad |
| Efficiency | Up to 99.5% gas absorption efficiency |
Industrial Applications
- ✅ Chemical Manufacturing & Dyes: Neutralization of acid reactor off-gases and solvent vapors.
- ✅ Steel Galvanizing & Wire Pickling: Fume extraction from hot hydrochloric acid baths.
- ✅ Electroplating & Anodizing: Acid mist scrubbing from chrome, nickel, and copper plating lines.
- ✅ Bulk Drug & Pharmaceutical Synthesis: Neutralization of acidic reaction byproducts and toxic emissions.
Frequently Asked Questions (FAQ)
Q1: Why is HDPE preferred over fiberglass for certain scrubbers?
HDPE offers exceptional resistance to hydrofluoric acid (HF) and hot caustic solutions, which can degrade glass fiber filaments in standard FRP scrubbers.
Q2: Does the scrubber come with an automated chemical dosing system?
Yes, we supply complete turnkey systems including automated pH transmitters, dosing pumps, and control panels to maintain optimum scrubbing liquor chemistry.
