Description
Nikunj Fibre Glass is a premier manufacturer and supplier of heavy-duty ABS Fills. Specifically, we engineer these film fills for high-temperature and harsh chemical water applications. When temperatures exceed standard limits (55°C), PVC fills can deform. In contrast, our high-impact ABS cooling tower fills provide uncompromised thermal efficiency.
Furthermore, we fabricate our fills from 100% virgin ABS polymer resin. Therefore, our ABS fills withstand continuous working temperatures from -35°C up to 85°C. In addition, they deliver double the mechanical strength of PVC. As a result, they eliminate sagging and softening during severe industrial operations.
Key Features of ABS Fills:
- 100% Virgin High-Impact ABS Polymer: Formulated with premium Acrylonitrile Butadiene Styrene polymer resin, offering exceptional impact resistance, structural rigidity, and tensile strength compared to conventional PVC or recycled plastics.
- Extreme Temperature Resistance (-35°C to +85°C): Operates flawlessly in severe thermal cycles and hot-water return circuits up to 85°C continuous (90°C peak) without thermal deformation, warping, or sagging.
- Double Mechanical Strength: Robust construction designed to bear heavy operational water weights, suspended solids, and severe thermal shocks over years of uninterrupted service.
- Advanced Thermo-Formed Edge-Fold Technology: Precision-folded edges reinforce sheet perimeters, eliminating edge cracking, resisting droplet erosion, and dramatically minimizing drift water loss.
- Superior Chemical & Acid Resistance: Completely inert to severe industrial acids, alkalis, aggressive chemical fumes, oxidizing biocides, and biological scaling.
- Optimized Aerodynamic Film Geometry: Designed with specialized cross-corrugated flutes that evenly distribute water in a continuous thin film, promoting maximum evaporative heat dissipation with low fan static resistance.
Technical Specifications:
| Specification | Details |
|---|---|
| Product Name | ABS Fills (High-Temperature Industrial Cooling Tower Fills) |
| Raw Material | 100% Virgin High-Impact ABS (Acrylonitrile Butadiene Styrene) |
| Continuous Working Temperature | -35°C to +85°C (Intermittent surge capability up to 90°C) |
| Standard Module Size (L x W x H) | 600 mm × 300 mm × 150 mm (Custom dimensions engineered on order) |
| Flute Pitch / Height Options | 12 mm / 15 mm / 19 mm |
| Sheet Thickness | 0.25 mm to 0.45 mm (Heavy-duty industrial grade) |
| Module Weight | 650 grams to 900 grams per pack |
| Polymer Density | 1.39 – 1.45 g/cm³ |
| Color Options | Industrial Jet Black (UV Stabilized with Carbon Black) & Custom |
| Cooling Tower Compatibility | Counter-Flow and Cross-Flow Industrial Cooling Towers |
| Key Advantage | Twice the mechanical rigidity of PVC, zero hot-water sagging, high chemical resistance |
| Manufacturing Location | Vapi GIDC, Gujarat, India |
Industrial Applications:
Our ABS Fills are trusted by plant managers across India. Specifically, they serve several high-temperature industrial sectors:
- ✅ Steel Melting & Induction Furnaces: Handles intense hot-water return circuits from induction furnace coils and power supplies without heat distortion.
- ✅ Chemical, Petrochemical & Fertilizer Units: Resists aggressive chemical fumes, acidic cooling loops, and high process condenser temperatures.
- ✅ Plastic Injection, Extrusion & Blow Molding: Maintains tight temperature control on high-capacity continuous hydraulic lines and mold cooling loops.
- ✅ Metal Die Casting & Forging Facilities: Fast, continuous thermal dissipation for quenching and closed-loop hydraulic heat exchangers.
- ✅ Diesel Generating (DG) Sets & Power Stations: Heavy-duty engine jacket water cooling and high-load heat exchanger duties.
- ✅ Textile, Paper & Sugar Mills: Withstands heavy suspended solids, organic loads, and high-temperature waste process water.
Leading ABS Fills Manufacturer & Supplier in Gujarat
Nikunj Fibre Glass is a renowned manufacturer of ABS Cooling Tower Fills. For example, our modern manufacturing facility is located in Vapi GIDC, Gujarat. From this central location, we supply certified cooling tower fills across all major industrial regions:
- Ahmedabad & Sanand: Vatva GIDC, Naroda, Odhav, Kathwada, Changodar, Sanand Industrial Area
- Vapi & South Gujarat: Vapi GIDC, Sarigam, Umbergaon, Valsad, Pardi, Gundlav GIDC
- Surat, Ankleshwar & Dahej: Sachin GIDC, Pandesara, Ankleshwar GIDC, Panoli, Dahej PCPIR
- Vadodara & Central Gujarat: Makarpura GIDC, Nandesari, Halol, Savli, Karjan
- Saurashtra Hubs: Rajkot (Metoda & Shapar GIDC), Jamnagar, Bhavnagar, Morbi
In addition to standard ABS Fills, we manufacture high-performance ABS Sigma Fills. Furthermore, we produce economical PVC Cooling Tower Fills for normal temperature operations, as well as turnkey FRP Cooling Towers.
Therefore, you get complete cooling solutions under one roof. Contact Nikunj Fibre Glass today for factory quotes and technical sizing assistance!
Frequently Asked Questions (FAQ)
Q1: Why should I choose ABS Fills instead of PVC Fills for my cooling tower?
A: Standard PVC fills soften when water temperatures exceed 55°C. In contrast, ABS fills safely handle continuous hot water up to 85°C. Furthermore, they deliver twice the mechanical impact strength of PVC. As a result, they maintain their structural shape over years of heavy use.
Q2: What are the differences between standard ABS Fills and ABS Sigma Fills?
A: Both products use 100% virgin high-temperature ABS polymer. However, ABS Sigma Fills utilize a specialized sigma-wave flute design. Specifically, this flute shape offers higher turbulence and contact area. In addition, standard ABS fills provide proven performance in high thermal loads.
Q3: Does Nikunj Fibre Glass supply ABS Fills in Ahmedabad and across Gujarat?
A: Yes, we supply ABS fills across Gujarat. For instance, we operate from Vapi GIDC with ready factory stock. Consequently, we deliver quickly to Ahmedabad, Surat, Vadodara, Ankleshwar, and Rajkot.
