Description
Nikunj Fibre Glass is a leading manufacturer and supplier of high-efficiency PVC Cooling Tower Fills. Specifically, our film fill media delivers superior evaporative heat exchange for industrial cross-flow and counter-flow cooling towers. We fabricate each module from 100% virgin rigid PVC using automated thermoforming technology. Therefore, our PVC fills provide an expansive contact surface area for maximum heat dissipation.
In addition, our cooling tower fills feature heavy-duty edge-folded borders. As a result, these reinforced edges prevent sheet tearing under high water velocity. Furthermore, the specialized flute profile resists biological fouling and suppresses drift loss effectively.
Key Features of PVC Cooling Tower Fills:
- 100% Virgin Rigid PVC Film: Manufactured with virgin polymer resin ensuring high tensile modulus, high flexural strength, and exceptional resistance to embrittlement and chemical erosion.
- Edge-Folded Reinforcement Technology: Integrated double-folded perimeter borders significantly increase structural rigidity, eliminate premature edge tearing under high water flow, and reduce droplet break-up.
- Maximum Specific Surface Area (140 to 220 m²/m³): Cross-corrugated micro-flute geometry forces cooling water to form an ultra-thin falling film, creating intense air-water mixing for optimal evaporative cooling.
- Uniform Water Distribution & Low Pressure Drop: Engineered flute pitch prevents localized water channelling and dry spots while minimizing static airflow resistance, lowering cooling tower fan power consumption.
- Fire Retardant & Self-Extinguishing: Fully complies with international flame retardant standards (ASTM E84 Class 1 rating), providing inherent fire safety for industrial installations.
- High Chemical & Algae Resistance: Immune to common cooling tower water treatment chemicals, chlorine, biocides, scaling minerals, acids, and bacterial biofilm accumulation.
Technical Specifications:
| Specification | Details |
|---|---|
| Product Name | PVC Cooling Tower Fills (Film Fill Media / Packs) |
| Raw Material | 100% Virgin Rigid PVC (Polyvinyl Chloride), UV Stabilized & Flame Retardant |
| Standard Module Size (L x W x H) | 600 mm × 300 mm × 150 mm (Custom lengths up to 1200 mm engineered) |
| Flute Height / Pitch | 12 mm / 19 mm (Micro-flute & Standard flute designs) |
| Sheet Thickness | 0.20 mm to 0.35 mm (Industrial heavy-duty grade) |
| Color Options | Royal Blue, Slate Grey, Jet Black (UV Resistant) |
| Continuous Working Temperature | Up to 55°C (Intermittent surge capability up to 60°C) |
| Cooling Tower Suitability | Counter Flow and Cross Flow Industrial Cooling Towers |
| Assembly Options | Solvent-welded modules / Thermo-pressed pack assemblies |
| Key Advantage | CNC edge-folded borders, high thermal coefficient, low fan drag |
| Manufacturing Location | Vapi GIDC, Gujarat, India |
Industrial Applications:
Our PVC Cooling Tower Fills operate across major process industries. Specifically, they serve several critical thermal cooling applications:
- ✅ HVAC & Central Air-Conditioning Plants: High-efficiency condensing water chilling for commercial and industrial HVAC towers.
- ✅ Plastic Injection, Blow Molding & Extrusion: Consistent hydraulic and barrel chilling water supply for precision plastic molding.
- ✅ Chemical, Petrochemical & Fertilizer Plants: Dependable cooling for heat exchangers, condensors, and reactor jacket loops.
- ✅ Sugar Mills, Distilleries & Paper Plants: Heavy-duty evaporative cooling under continuous industrial operating conditions.
- ✅ Diesel Generator (DG) Sets & Captive Power: Closed-loop jacket water cooling for high-output power generation plants.
- ✅ Food & Beverage Processing Facilities: Hygienic cooling loops requiring biocide-compatible, contamination-resistant fills.
Leading PVC Cooling Tower Fills Manufacturer & Supplier in Gujarat
Nikunj Fibre Glass is a premier B2B manufacturer and supplier of PVC Cooling Tower Fills across India. For example, we operate a dedicated manufacturing plant in Vapi GIDC, Gujarat. From this central base, we supply cooling tower fills across all primary industrial hubs:
- Ahmedabad & Sanand: Vatva GIDC, Naroda, Odhav, Kathwada, Changodar, Sanand Industrial Estate
- Vapi & South Gujarat: Vapi GIDC, Sarigam, Umbergaon, Valsad, Pardi, Gundlav GIDC
- Surat, Ankleshwar & Dahej: Sachin GIDC, Pandesara, Ankleshwar GIDC, Panoli, Dahej PCPIR
- Vadodara & Central Gujarat: Makarpura GIDC, Nandesari, Halol, Savli, Karjan
- Saurashtra Hubs: Rajkot (Metoda & Shapar GIDC), Jamnagar, Bhavnagar, Morbi
For high-temperature applications above 55°C, we also manufacture high-temperature ABS Sigma Fills and ABS Fills. In addition, we supply industrial PVC Pipe Fittings for water distribution manifolds, as well as turnkey FRP Cooling Towers.
Therefore, you receive complete thermal cooling support from a single trusted partner. Contact Nikunj Fibre Glass today for immediate factory dispatch and custom module sizing!
Frequently Asked Questions (FAQ)
Q1: What is the maximum operating water temperature for PVC Cooling Tower Fills?
A: Standard PVC cooling tower fills handle continuous water temperatures up to 55°C. In addition, they tolerate short-term surges up to 60°C safely. However, if your water exceeds 55°C, we recommend our ABS Sigma Fills. For example, our ABS media easily handles continuous temperatures up to 85°C.
Q2: What is the benefit of edge-folded technology on PVC fills?
A: Edge-folded technology reinforces the sheet borders with a double-folded edge. Consequently, this reinforcement prevents mechanical tearing under heavy water flows. Furthermore, it suppresses droplet drift and extends operational life significantly.
Q3: Can Nikunj Fibre Glass supply custom block sizes for existing cooling tower retrofits?
A: Yes, we provide custom sizes for retrofits. In fact, our standard pack size is 600 mm × 300 mm × 150 mm. In addition, we manufacture custom lengths and flute heights for all major cooling tower brands.
