Description
Industrial HDPE Chemical Reactor Vessel Manufacturer in Gujarat
Nikunj Fibre Glass is a leading manufacturer and supplier of HDPE Reactors (High-Density Polyethylene Chemical Reaction Vessels) based in Vapi, Gujarat. Engineered specifically for corrosive chemical reactions, acid neutralization, coagulant blending, and fertilizer processing where glass-lined or metallic reactors are cost-prohibitive, our HDPE reactors deliver complete chemical inertness and outstanding mechanical toughness.
Fabricated with heavy-gauge PE-100 plates and reinforced with internal anti-swirl baffles and heavy steel top agitator bridge supports encased in polyethylene, our reactors handle intensive mechanical mixing and chemical turbulence effortlessly.
Key Features & Advantages
- Chemical Immunity: Impervious to hydrochloric acid, hydrofluoric acid, caustic soda, ammonia, and metal chloride salts.
- Heavy Agitator Support Bridge: Heavy-duty structural steel bridge frame encapsulated in HDPE supports motor, gearbox, and agitator shaft without vibration or deflection.
- Integrated Anti-Swirl Baffles: Hot-gas extrusion-welded internal baffles prevent liquid vortexing and maximize fluid blending efficiency.
- Smooth Non-Stick Interior: Eliminates product caking and crystallization on vessel walls, ensuring effortless batch washdowns.
- Optional Jacketed Construction: Available with external dimple jackets or spiral half-pipe coils for cooling water circulation.
Technical Specifications
| Parameter | Specification Details |
|---|---|
| Design Codes | DVS 2205 (Design of Thermoplastic Vessels) |
| Capacities | 500 Liters to 20,000 Liters (20 KL) |
| Material Grade | 100% Virgin HDPE (PE-100 High Molecular Weight) |
| Operating Temperature | -20°C to +80°C continuous |
| Agitator Impellers | Pitched blade turbine, anchor, marine propeller, hydrofoil (HDPE / PP coated) |
| Nozzle Schedule | Manway, chemical inlet nozzles, vapor vent, thermowell, flush bottom drain |
Industrial Applications
- ✅ Dyes, Pigments & Textile Chemicals: Acid diazotization, color dissolution, and salt precipitation.
- ✅ Water Treatment Coagulants: Production of Poly Aluminum Chloride (PAC), Alum, and Ferric Chloride.
- ✅ Agrochemicals & Fertilizers: Herbicide mixing and micronutrient chelation reactions.
- ✅ Effluent Neutralization: Automated lime slurry and acid neutralization in ETP systems.
Frequently Asked Questions (FAQ)
Q1: What type of agitator is compatible with an HDPE reactor?
We supply custom agitators including anchor impellers for viscous slurries and high-speed pitch blade turbines for fast liquid-liquid blending, with all wetted components encapsulated in HDPE or PP.
Q2: How are exothermic reaction temperatures managed?
For exothermic reactions, we incorporate external cooling jackets or internal immersion cooling coils fabricated from PVDF or Hastelloy.
